Falk Gearbox Repair & Rebuild Services
Why Choose Geartec for Your Falk Gearbox Repairs?
The Falk Corporation has been a fixture of Milwaukee’s industrial landscape for over 120 years and was family-owned until the late 1960s. With a focus on gear production, Falk helped modernize industrial manufacturing, serving a wide array of industries, and thus allowing the company to weather most economic downturns. Geartec understands the importance of keeping your equipment up and running and we have the in-house expertise to repair your Falk gears. We use decades of experience and state-of-the-art equipment to fix or rebuild your unit quickly. We understand that time is money and offer rush repair services to get your Falk Gearbox back to peak performance. Geartec has emerged as a leader in the gear manufacturing industry and offers services related to industrial gearbox repair. We can produce quality and custom gears of a variety of sizes to fit necessary specifications. Our onsite engineers have perfected their reverse engineering, disassembly, other capabilities to create noticeable advantages for our clients. Quality is important to us. Geartec strictly follows ISO standards to maintain unrivaled quality. We pride ourselves on our quick turnarounds, emergency breakdown repair, and personalized service around the clock.GearTec offers emergency breakdown analysis and industrial gearbox repair services to allow our customers to get back up and running in the quickest amount of time possible. As an industry leader, we ensure urgent cases are expedited in order to provide speedy, reliable service on your gearbox project.
In a Hurry? We offer RUSH services. Call Today: (440) 953-3900
Falk Gearbox Repair Process
Before getting into the nuts and bolts, we will carefully inspect your equipment. Next, our experts will carefully disassemble, clean, and catalog each part. After testing and reverse engineering, we identify what parts will need to be replaced and which components can be repaired. Based on our findings, we provide the customer with a detailed report and quote. Prior to rebuilding or repairing the Falk Gearbox, we begin by ordering or manufacturing bearings, bolts, breathers, and other necessary elements. Once the Falk gearbox repair is complete, we will clean the unit and conduct testing to ensure we send it back in the best condition possible. We will test for vibration, overheating, and leaking.
Before
After
Types of Falk Gearboxes
Falk Gearboxes, also known as gear reducers, are necessary for allowing industrial machinery to run smoothly. Gearboxes are needed to help machines increase speed and output more torque to handle larger loads. Falk gearboxes are used in various industries and environments depending on the specific type of gearbox or reducer. Here are some of the most common Falk gearbox models:- Falk Concentric Shaft Reducers (CSR’s) are predominantly used in mining, forestry, food industries and other industrial sectors. CSR’s are highly efficient and are made for high torque applications while featuring high reduction capacity and low noise levels
- Falk Parallel Shaft Reducers (PSR’s) are used heavily in the rubber, textile, and mining industries. PSR’s are known for their customizable design, compact power, and low-cost maintenance.
- Falk Right Angle Reducers (RAR’s) are specifically designed for small spaces and have a relatively low footprint.
FAQs
We repair and rebuild a wide range of Falk gearbox models including
Concentric Shaft Reducers, Parallel Shaft Reducers, and Right Angle
Reducers. Our team has experience with gear reducers across many
industries and can reverse engineer or replace damaged components to
restore performance.
Absolutely. With in-house gear cutting capabilities, we can produce
new gears when existing components are beyond repair. We manufacture
Spur Gears, Worm Gears, Worm Shafts, Helical Gears, and Double Helical
to meet precise specifications.
Our rebuild process often includes disassembly, inspection, gear teeth
grinding and gear cutting when required. By combining these processes
with strict ISO 9001:2015 quality standards, we ensure that every Falk
gearbox repair meets or exceeds operational requirements.
We support Extreme Industrial environments such as mining, forestry,
rubber, textiles, food production, and heavy equipment manufacturing.
Each Falk gearbox model is repaired with the specific demands of the
application in mind.
Every unit undergoes a complete inspection, cleaning, and testing
cycle. We check for vibration, overheating, and leaks before shipping
the gearbox back to the customer. Our combination of experienced
machinists, precision equipment, and ISO-certified processes ensures
reliable results.
Geartec has decades of experience in industrial gear manufacturing and
gearbox repair. With our ability to produce custom gears in-house and
provide fast turnaround times, we deliver dependable solutions that
keep operations running smoothly.